Photoelectric sensors
Roller Sensor Bar

Your Benefits

Reduce conveyor downtime due to false switchings on background-objects
Optimize sensor performance by configuring beam spacing to the mm
Increase detection area across the entire conveyor bed by removing blind zones on the near and far side of the conveyor
IO-Link provides individual beam break information which can be used for product alignment.
Significantly decrease installation costs with a tool-free installation using a spring-loaded end cap
Eliminate the need for sensor alignment and teaching with factory preset sensing range

Product selection

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Individual product configuration

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Individual products

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Length of Sensor Bar

Beam separation

Distance from 1st beam to leading edge of housing (including end cap)

Connection type Detail

Length of cable

Smallest detectable object (MDO) typ.

Mounting system type

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Overview

The Roller Sensor Bar conveyor sensor is designed to be mounted between rollers and is an elegant, simple solution for reliable detection of objects with irregular leading edges. Sensing performance is optimized through the ability to configure length and beam spacing to the mm. By mounting the Roller Sensor Bar between the rollers, object catch points can be removed thereby decreasing conveyor downtime due to jams. The spring-loaded assembly of the Roller Sensor Bar, which can be mounted in the factory rather than in the field, decreases installation costs by more than half. Commissioning costs are reduced by eliminating the need to teach and align the sensor.

At a glance

Precise detection of leading edges
Outstanding ambient light immunity
Easy installation
Housing length: 200 mm to 1,200 mm (7.87" – 47.24")
Beam separation: 50 mm to 200 mm (1.97" - 7.87")
Number of sensing points: 2 to 8
IO-link allows for individual beam break information for product alignment

Advantages

Easy and quick installation with spring-loaded mounting

Reduce installation time by up to 30% by taking advantage of the Roller Sensor Bar’s spring-loaded end cap for seamless integration into the conveyor side channel using standard mounting brackets. Decrease installation costs by pre-mounting the sensor in the factory, thereby reducing field labor costs.

Flexible mounting options offer quick and easy integration into roller conveyors, flexible conveyors, live roller conveyers, between belted conveyor sections, and into automated storage and retrieval systems

The self-centering spring-loaded mounting mechanism ensures a quick commissioning experience by eliminating the need for installation tools and added accessories

Performance for individual applications

Optimize the conveyor sensor’s performance by selecting a Roller Sensor Bar configuration that is designed for application requirements. The Roller Sensor Bar reduces blind zones on either end of the conveyor by offering housing lengths between 200 mm-1200 mm (7.87" – 47.24"). Configuring the length of the sensor allows for integration into many conveyor types. Performance is configured by selecting a beam spacing between 50 mm and 200 mm (1.97" - 7.87") to detect poly bags, jiffy packs, boxes, totes, and pallets. Mount the sensor between rollers or belted sections to detect objects between conveyor sections and in transfer zones.

Optimize sensor performance based on application needs: the Roller Sensor Bar accommodates between 2-8 sensing points and beam spacing between 50mm – 200 mm (1.97" - 7.87"). Remove blind zones on the near and far side of the conveyor bed by selecting a beam spacing which meets minimum detectable object requirements.

Seamless integration into conveyor control panels with 10 catalog connection types and 9 standard cable lengths

Mounting of the Roller Sensor Bar between belt sections

Precise leading edge detection and object overhang detection to decrease conveyor jams and increase efficiency

Eliminate the need to qualify multiple sensing solutions by leveraging the Roller Sensor Bar, which is configured to detect distances between 200 mm and 1200 mm (7.87" – 47.24") for a variety of conveyor widths.

Reliable sensor technology

Equipped with excellent ambient light immunity, the Roller Sensor Bar increases throughput by reducing false trips on objects in the background. Leveraging IO-link provides diagnostic application information. The IO-Link technology delivers real time status information to avoid unplanned downtimes and conveyor jams.

Obtain application diagnostic information to reduce conveyor downtime through IO-Link. IO-Link provides individual beam status information which can be used for product alignment and the skewing of objects across the conveyor bed

Reduce conveyor downtime by decreasing false detections on objects in the background using the Roller Sensor Bar’s ambient light immunity and pre-programmed sensing range

No ingress of dust, and impervious to water while cleaning due to the Roller Sensor Bar’s IP67 rated housing

Applications

Technical overview

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Technical data overview

Dimensions (W x H x D)	891 mm x 20.3 mm x 17 mm ¹⁾ 380 mm x 20.3 mm x 17 mm ¹⁾ 404 mm x 20.3 mm x 17 mm ¹⁾ 682 mm x 20.3 mm x 17 mm ¹⁾ 1,143 mm x 20.3 mm x 17 mm ¹⁾ 472 mm x 20.3 mm x 17 mm ¹⁾ 672 mm x 20.3 mm x 17 mm ¹⁾ 825 mm x 20.3 mm x 17 mm ¹⁾ 250 mm x 20.3 mm x 17 mm ¹⁾ 457 mm x 20.3 mm x 17 mm ¹⁾ 200 mm x 20.3 mm x 17 mm ¹⁾ 386 mm x 20.3 mm x 17 mm ¹⁾ 400 mm x 20.3 mm x 17 mm ¹⁾ 420 mm x 20.3 mm x 17 mm ¹⁾ 440 mm x 20.3 mm x 17 mm ¹⁾ 465 mm x 20.3 mm x 17 mm ¹⁾ 486 mm x 20.3 mm x 17 mm ¹⁾ 490 mm x 20.3 mm x 17 mm ¹⁾ 500 mm x 20.3 mm x 17 mm ¹⁾ 525 mm x 20.3 mm x 17 mm ¹⁾ 560 mm x 20.3 mm x 17 mm ¹⁾ 586 mm x 20.3 mm x 17 mm ¹⁾ 786 mm x 20.3 mm x 17 mm ¹⁾ 1,000 mm x 20.3 mm x 17 mm ¹⁾ 1,200 mm x 20.3 mm x 17 mm ¹⁾ 350 mm x 20.3 mm x 17 mm ¹⁾ 460 mm x 20.3 mm x 17 mm ¹⁾ 550 mm x 20.3 mm x 17 mm ¹⁾ 600 mm x 20.3 mm x 17 mm ¹⁾ 762 mm x 20.3 mm x 17 mm ¹⁾ 910 mm x 20.3 mm x 17 mm ¹⁾ 636 mm x 20.3 mm x 17 mm ¹⁾ 685 mm x 20.3 mm x 17 mm ¹⁾ 345 mm x 20.3 mm x 17 mm ¹⁾ 410 mm x 20.3 mm x 17 mm ¹⁾ 450 mm x 20.3 mm x 17 mm ¹⁾ 570 mm x 20.3 mm x 17 mm ¹⁾ 640 mm x 20.3 mm x 17 mm ¹⁾ 610 mm x 20.3 mm x 17 mm ¹⁾ 914 mm x 20.3 mm x 17 mm ¹⁾ 458 mm x 20.3 mm x 17 mm ¹⁾ 520 mm x 20.3 mm x 17 mm ¹⁾ 310 mm x 20.3 mm x 17 mm ¹⁾ 462 mm x 20.3 mm x 17 mm ¹⁾ 614 mm x 20.3 mm x 17 mm ¹⁾ 615 mm x 20.3 mm x 17 mm ¹⁾ 768 mm x 20.3 mm x 17 mm ¹⁾ 920 mm x 20.3 mm x 17 mm ¹⁾ 1,073 mm x 20.3 mm x 17 mm ¹⁾ 559 mm x 20.3 mm x 17 mm ¹⁾ 859 mm x 20.3 mm x 17 mm ¹⁾
Light source	LED
Type of light	Infrared light
Enclosure rating	IP67
Housing material	Metal
Adjustment	None

¹⁾ W = length of Roller Sensor Bar (in the installed state).

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All technical data can be found accompanying the individual product

Photoelectric sensors
Roller Sensor Bar

Your Benefits

Roller Sensor Bar

Product selection

Roller Sensor Bar.ui.config.teaser.header.msg

Individual product configuration

Individual products

Your configuration

Your desired configuration is being checked...

Overview

Advantages

Easy and quick installation with spring-loaded mounting

Performance for individual applications

Eliminate the need to qualify multiple sensing solutions by leveraging the Roller Sensor Bar, which is configured to detect distances between 200 mm and 1200 mm (7.87" – 47.24") for a variety of conveyor widths.

Reliable sensor technology

Applications

Technical overview

Technical data overview

Downloads

Photoelectric sensors Roller Sensor Bar

Your Benefits

Roller Sensor Bar

Product selection

Roller Sensor Bar.ui.config.teaser.header.msg

Individual product configuration

Individual products

Overview

Advantages

Easy and quick installation with spring-loaded mounting

Performance for individual applications

Eliminate the need to qualify multiple sensing solutions by leveraging the Roller Sensor Bar, which is configured to detect distances between 200 mm and 1200 mm (7.87" – 47.24") for a variety of conveyor widths.

Reliable sensor technology

Applications

Technical overview

Technical data overview

Downloads

Photoelectric sensors
Roller Sensor Bar