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Safe human-robot collaboration in the production of electric motors

When assembling electric motors, human-robot collaboration is used to boost productivity. A robot takes the electric motors from the conveyor belt and gives them to the worker for further processing. This person places a wiring harness in the designated place in the electric motor. The robot then places the workpiece back on the conveyor belt. In this way, the robot functions as a flexible production assistant that can help the worker with unergonomic, manual tasks. The safety solution at the workstation is implemented by means of a microScan3 safety laser scanner and the Flexi Soft safety controller. A particular highlight is the innovative safeHDDM™ scan technology which is extremely resistant to ambient light and dust.

  • Following product families can be used
    Product family Flexi Soft
    The software-programmable safety controller
    • Safety controller with modular hardware platform
    • Configuration saved in the system plug
    • Safe controller networking with Flexi Line
    • Safe series connection with Flexi Loop
    • Safe drive monitoring
    • Safe analog value monitoring
    • Flexi Soft Designer license-free configuration software
  • Following products can be used
    1075843
    microScan3
    Safety laser scanners
    • Variant: microScan3 Core I/O
    • System part: Sensor including system plug
    • Protective field range: 5.5 m
    • Scanning angle: 275°
    • Number of fields: 8
    • Integration in the control system: Local inputs and outputs (I/O)
    • Connection type: M12
    • Details
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    1089492
    microScan3
    Safety laser scanners
    • Variant: microScan3 Core I/O
    • System part: Sensor including system plug
    • Protective field range: 9 m
    • Scanning angle: 275°
    • Number of fields: 8
    • Integration in the control system: Local inputs and outputs (I/O)
    • Connection type: M12
    • Details
    • Compare now
    1075842
    microScan3
    Safety laser scanners
    • Variant: microScan3 Core I/O
    • System part: Sensor including system plug
    • Protective field range: 4 m
    • Scanning angle: 275°
    • Number of fields: 8
    • Integration in the control system: Local inputs and outputs (I/O)
    • Connection type: M12
    • Details
    • Compare now
    1067875
    microScan3
    Safety laser scanners
    • Variant: microScan3 Core I/O
    • System part: Replacement sensor without system plug
    • Protective field range: 5.5 m
    • Scanning angle: 275°
    • Number of fields: 8
    • Integration in the control system: Local inputs and outputs (I/O)
    • Connection type: M12
    Please note: Replacement sensor without system plug; only functional in combination with system plug;
    replacement sensor for 1075843
    • Details
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    1067360
    microScan3
    Safety laser scanners
    • Variant: microScan3 Core I/O
    • System part: Replacement sensor without system plug
    • Protective field range: 4 m
    • Scanning angle: 275°
    • Number of fields: 8
    • Integration in the control system: Local inputs and outputs (I/O)
    • Connection type: M12
    Please note: Replacement sensor without system plug; only functional in combination with system plug;
    replacement sensor for 1075842
    • Details
    • Compare now
    1089493
    microScan3
    Safety laser scanners
    • Variant: microScan3 Core I/O AIDA
    • System part: Sensor including system plug
    • Protective field range: 9 m
    • Scanning angle: 275°
    • Number of fields: 4
    • Integration in the control system: Local inputs and outputs (I/O)
    • Connection type: M12
    Please note: Connectivity for this variant is not available from SICK.
    • Details
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    1083078
    microScan3
    Safety laser scanners
    • Variant: microScan3 Core I/O AIDA
    • System part: Sensor including system plug
    • Protective field range: 4 m
    • Scanning angle: 275°
    • Number of fields: 4
    • Integration in the control system: Local inputs and outputs (I/O)
    • Connection type: M12
    Please note: Connectivity for this variant is not available from SICK.
    • Details
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    1094457
    microScan3
    Safety laser scanners
    • Variant: microScan3 Core – EtherNet/IP™
    • System part: Sensor including system plug
    • Protective field range: 9 m
    • Scanning angle: 275°
    • Number of fields: 8
    • Integration in the control system: CIP Safety™ over EtherNet/IP™
    • Connection type: M12
    Please note: The system plug is pre-assembled on the underside. It can either be mounted on the rear side or the underside.
    • Details
    • Compare now
    1082016
    microScan3
    Safety laser scanners
    • Variant: microScan3 Core – EtherNet/IP™
    • System part: Sensor including system plug
    • Protective field range: 5.5 m
    • Scanning angle: 275°
    • Number of fields: 8
    • Integration in the control system: CIP Safety™ over EtherNet/IP™
    • Connection type: M12
    Please note: The system plug is pre-assembled on the underside. It can either be mounted on the rear side or the underside.
    • Details
    • Compare now
    1082015
    microScan3
    Safety laser scanners
    • Variant: microScan3 Core – EtherNet/IP™
    • System part: Sensor including system plug
    • Protective field range: 4 m
    • Scanning angle: 275°
    • Number of fields: 8
    • Integration in the control system: CIP Safety™ over EtherNet/IP™
    • Connection type: M12
    Please note: The system plug is pre-assembled on the underside. It can either be mounted on the rear side or the underside.
    • Details
    • Compare now
    1094456
    microScan3
    Safety laser scanners
    • Variant: microScan3 Core – EtherNet/IP™
    • System part: Replacement sensor without system plug
    • Protective field range: 9 m
    • Scanning angle: 275°
    • Number of fields: 8
    • Integration in the control system: CIP Safety™ over EtherNet/IP™
    • Connection type: M12
    Please note: Replacement sensor without system plug; only functional in combination with system plug;
    replacement sensor for 1094457
    • Details
    • Compare now
    1075845
    microScan3
    Safety laser scanners
    • Variant: microScan3 Core – EtherNet/IP™
    • System part: Replacement sensor without system plug
    • Protective field range: 4 m
    • Scanning angle: 275°
    • Number of fields: 8
    • Integration in the control system: CIP Safety™ over EtherNet/IP™
    • Connection type: M12
    Please note: Replacement sensor without system plug; only functional in combination with system plug;
    replacement sensor for 1082015
    • Details
    • Compare now
    1075848
    microScan3
    Safety laser scanners
    • Variant: microScan3 Core – EtherNet/IP™
    • System part: Replacement sensor without system plug
    • Protective field range: 5.5 m
    • Scanning angle: 275°
    • Number of fields: 8
    • Integration in the control system: CIP Safety™ over EtherNet/IP™
    • Connection type: M12
    Please note: Replacement sensor without system plug; only functional in combination with system plug;
    replacement sensor for 1082016
    • Details
    • Compare now
    1100406
    microScan3
    Safety laser scanners
    • Variant: microScan3 Core – PROFINET
    • System part: Sensor including system plug
    • Protective field range: 5.5 m
    • Scanning angle: 275°
    • Number of fields: 8
    • Integration in the control system: PROFINET PROFIsafe
    • Connection type: M12
    Please note: The system plug is pre-assembled on the underside. It can either be mounted on the rear side or the underside.
    • Details
    • Compare now
    1100404
    microScan3
    Safety laser scanners
    • Variant: microScan3 Core – PROFINET
    • System part: Sensor including system plug
    • Protective field range: 4 m
    • Scanning angle: 275°
    • Number of fields: 8
    • Integration in the control system: PROFINET PROFIsafe
    • Connection type: M12
    Please note: The system plug is pre-assembled on the underside. It can either be mounted on the rear side or the underside.
    • Details
    • Compare now
    1083012
    microScan3
    Safety laser scanners
    • Variant: microScan3 Core – PROFINET
    • System part: Sensor including system plug
    • Protective field range: 4 m
    • Scanning angle: 275°
    • Number of fields: 8
    • Integration in the control system: PROFINET PROFIsafe
    • Connection type: RJ45 push-pull (copper)
    Please note: The system plug is pre-assembled on the underside. It can either be mounted on the rear side or the underside.
    • Details
    • Compare now
    1100408
    microScan3
    Safety laser scanners
    • Variant: microScan3 Core – PROFINET
    • System part: Sensor including system plug
    • Protective field range: 9 m
    • Scanning angle: 275°
    • Number of fields: 8
    • Integration in the control system: PROFINET PROFIsafe
    • Connection type: M12
    Please note: The system plug is pre-assembled on the underside. It can either be mounted on the rear side or the underside.
    • Details
    • Compare now
    1083010
    microScan3
    Safety laser scanners
    • Variant: microScan3 Core – PROFINET
    • System part: Sensor including system plug
    • Protective field range: 5.5 m
    • Scanning angle: 275°
    • Number of fields: 8
    • Integration in the control system: PROFINET PROFIsafe
    • Connection type: RJ45 push-pull (copper)
    Please note: The system plug is pre-assembled on the underside. It can either be mounted on the rear side or the underside.
    • Details
    • Compare now
    1094459
    microScan3
    Safety laser scanners
    • Variant: microScan3 Core – PROFINET
    • System part: Sensor including system plug
    • Protective field range: 9 m
    • Scanning angle: 275°
    • Number of fields: 8
    • Integration in the control system: PROFINET PROFIsafe
    • Connection type: RJ45 push-pull (copper)
    Please note: The system plug is pre-assembled on the underside. It can either be mounted on the rear side or the underside.
    • Details
    • Compare now
    1083009
    microScan3
    Safety laser scanners
    • Variant: microScan3 Core – PROFINET
    • System part: Replacement sensor without system plug
    • Protective field range: 5.5 m
    • Scanning angle: 275°
    • Number of fields: 8
    • Integration in the control system: PROFINET PROFIsafe
    • Connection type: RJ45 push-pull (copper)
    Please note: Replacement sensor without system plug; only functional in combination with system plug;
    replacement sensor for 1083010
    • Details
    • Compare now
    1083011
    microScan3
    Safety laser scanners
    • Variant: microScan3 Core – PROFINET
    • System part: Replacement sensor without system plug
    • Protective field range: 4 m
    • Scanning angle: 275°
    • Number of fields: 8
    • Integration in the control system: PROFINET PROFIsafe
    • Connection type: RJ45 push-pull (copper)
    Please note: Replacement sensor without system plug; only functional in combination with system plug;
    replacement sensor for 1083012
    • Details
    • Compare now
    1092538
    Safe EFI-pro System
    Safety systems
    • Variant: microScan3 Core – EFI-pro
    • System part: Sensor including system plug
    • Protective field range: 5.5 m
    • Scanning angle: 275°
    • Number of fields: 8
    • Integration in the control system: EFI-pro
    • Connection type: M12
    Please note: The system plug is pre-assembled on the underside. It can either be mounted on the rear side or the underside.
    • Details
    • Compare now
    1094455
    Safe EFI-pro System
    Safety systems
    • Variant: microScan3 Core – EFI-pro
    • System part: Sensor including system plug
    • Protective field range: 9 m
    • Scanning angle: 275°
    • Number of fields: 8
    • Integration in the control system: EFI-pro
    • Connection type: M12
    Please note: The system plug is pre-assembled on the underside. It can either be mounted on the rear side or the underside.
    • Details
    • Compare now
    1092539
    Safe EFI-pro System
    Safety systems
    • Variant: microScan3 Core – EFI-pro
    • System part: Sensor including system plug
    • Protective field range: 4 m
    • Scanning angle: 275°
    • Number of fields: 8
    • Integration in the control system: EFI-pro
    • Connection type: M12
    Please note: The system plug is pre-assembled on the underside. It can either be mounted on the rear side or the underside.
    • Details
    • Compare now
Sensor solutions for robotics
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Sensor solutions for robotics
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Working together as equals

Thanks to sensors from SICK, robots perceive more precisely. For all challenges in the field of robotics: Robot Vision, Safe Robotics, End-of-Arm Tooling, and Position Feedback.
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