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MCS100E HW

Emission and raw gas monitoring with hot measuring technology

Your Benefits

  • Measurement of several gas components with one analyzer
  • Heated gas paths enables measurement of difficult gases like HCl and NH3
  • Long maintenance intervals (typically 6 months) due to self monitoring of the analyzer
  • Selective measurement of NO and NO2 – no converter required
  • QAL3 drift test with internal calibration filter wheel – no test gas required

Overview

Emission and raw gas monitoring with hot measuring technology

The MCS100E HW is an analyzer system for the extractive measurement of up to 8 IR active gas components. It can be supplemented with an oxygen analyzer and a total hydrocarbon analyzer. From the sampling unit to the cell, all ducts having contact with measuring gas are heated above the dew point and thus protected against corrosion. This hot measuring technology also enables water-soluble components such as HCl and NH3 to be measured.

At a glance
  • Extractive measurement of up to 8 IR-active gas components
  • Additional oxygen and total hydrocarbon analyzer as option
  • Gas lines heated throughout
  • Sample gas infeed on gas sampling probe or analyzer
  • Back-purging of gas sampling probe for filter cleaning
  • Rapid measured gas exchange to minimize adsorption and desorption processes
  • Automated sample point switching

Applications

Service & Support

Technical overview

 

Please note: The exact device specifications and performance data of the product may deviate from the information provided here, and depend on the application in which the product is being used and the relevant customer specifications.

  • MCS100E HW system

    MCS100E HW system

    Measured valuesCH4, CO, CO2, H2O, HCl, N2O, NH3, NO, NO2, O2, SO2
    Performance-tested measurandsCO, CO2, H2O, HCl, NH3, NO, O2, SO2
    Measurement principlesInterference filter correlation, Gas filter correlation, Zirconium dioxide sensor
    Gas flow rate
    200 l/h ... 1,000 l/h
    Depending on application
    Measuring ranges
    CH40 ... 70 ppm / 0 ... 1,400 ppm
    CO0 ... 60 ppm / 0 ... 2,000 ppm
    CO20 ... 25 Vol.-% / 0 ... 100 Vol.-%
    H2O0 ... 1 Vol.-% / 0 ... 40 Vol.-%
    HCl0 ... 10 ppm / 0 ... 1,900 ppm
    NH30 ... 30 ppm / 0 ... 660 ppm
    NO0 ... 150 ppm / 0 ... 1,900 ppm
    NO20 ... 50 ppm / 0 ... 500 ppm
    N2O0 ... 50 ppm / 0 ... 1,000 ppm
    O20 ... 1 Vol.-% / 0 ... 21 Vol.-%
    SO20 ... 25 ppm / 0 ... 5,000 ppm
    Other measuring ranges on request
    Certified measuring ranges
    CO0 ... 75 mg/m³
    CO20 ... 20 Vol.-%
    H2O0 ... 40 Vol.-%
    HCl0 ... 15 mg/m³
    NH30 ... 20 mg/m³
    NO0 ... 200 mg/m³
    O20 ... 21 Vol.-%
    SO20 ... 75 mg/m³
    Response time (t90)
    ≤ 200 s
    Depending on application
    Process temperature
    0 °C ... +1,300 °C
    Sample gas temperature
    Inlet analyzer system0 °C ... +220 °C
    Process pressure
    900 hPa ... 1,100 hPa
    Atmospheric
    Ambient temperature
    +5 °C ... +35 °C
    With cooling device+5 °C ... +50 °C
    Ambient pressure
    900 hPa ... 1,100 hPa
    Conformities

    Approved for plants requiring approval

    2001/80/EC (13. BImSchV)

    2000/76/EC (17. BImSchV)

    27.BImSchV

    TA-Luft (Prevention of Air Pollution)

    EN 15267 (MCERTS)

    EN 14181:2004

    Electrical safetyCE
    Enclosure rating
    IP43
    Analog outputs4 outputs:
    0/4 ... 20 mA, 500 Ω
    Max. 64 outputs with opto box via optical fibre possible
    Analog inputs4 inputs:
    0/4 ... 20 mA
    Max. 64 inputs with opto box via optical fibre possible
    Digital outputs12 outputs:
    + 40 V, 1 A
    Max. 64 outputs with opto box via optical fibre possible
    Digital inputs4 inputs:
    + 50 V AC, 4 A / 24 V DC, 4 A
    Max. 64 inputs with opto box via optical fibre possible
    Modbus
    Type of fieldbus integrationRTU RS-232
    RTU RS-485
    TCP
    PROFIBUS DP
    RemarkOption
    Operation

    Via integrated control unit

    Two operating levels, one password-protected

    Sequence programs can be programmed as required

    Test functions

    Automatic check cycle for zero and span point

    Internal calibration filter for QAL3 drift check without test gas (option)

    System components

    Analyzer cabinet

    Sampling probe

    Sample gas line, heated

    Options

    Zirconium dioxide sensor (oxygen measurement)

    Total hydrocarbon analyzer

All technical data can be found accompanying the individual product

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