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CEMS solutions
MCS100E HW-C

A raw gas and emissions monitoring system solution

Your Benefits

  • One analyzer measures several gas components
  • Maintenance intervals as long as six months
  • Directly measures NO2 with no converter required
  • Especially low measurement ranges for SO2 , NOx , and HCl
  • Internal calibration filter minimizes use of test gas

Overview

A raw gas and emissions monitoring system solution

The MCS100E HW-C uses infrared technology to analyze exhaust gas. From probe sampling to cell, all components that come in contact with the sample gas are heated to a temperature above the acid dew point to prevent corrosion. The sampling probe uses two-stage filtration, and the inlet to the analysis cell is also filtered, ensuring safe use of the system. A built-in high-temperature bellows allows for faster gas exchange, minimizing adsorption effects of HCl and NH3. The device can be used for environmental emissions monitoring and also industrial process monitoring. An optional FID may be added to measure VOCs.

At a glance
  • Measures up to 8 IR-active gas compounds
  • Gas paths completely heated to prevent corrosion and measurement error produced by condensation
  • Optional zirconium dioxide sensor for O2 measurement
  • Supports calibration of the full system or direct calibration of the analyzer
  • Multi-stage filtration allows safe sampling
  • Automatic zero and span point calibration, and internal calibration filter allows for calibration without test gas
  • Regular back-purging
  • Incorporates temperature and flow control and automatic sampling cut-off if malfunction occurs
  • Automatic purging protects the instrument in case of malfunction

Service & Support

Technical overview

 

Please note: The exact device specifications and performance data of the product may deviate from the information provided here, and depend on the application in which the product is being used and the relevant customer specifications.

  • MCS100E HW-C system

    MCS100E HW-C system

    Measured valuesCH4, CO, CO2, H2O, HCl, NH3, NO, NO2, N2O, SO2, O2, gas velocity, temperature, pressure, dust concentration
    Performance-tested measurandsCO, CO2, HCl, H2O, NO, NO2, O2, SO2, gas velocity, temperature, pressure, dust concentration
    Measurement principlesGas filter correlation
    Spectral range
    1 µm ... 16 µm
    Length of measuring path
    2 m
    Gas flow rate
    200 l/h ... 1,000 l/h
    Measuring ranges
    CH40 ... 70 ppm / 0 ... 1,400 ppm
    CO0 ... 60 ppm / 0 ... 2,000 ppm
    CO20 ... 25 Vol.-% / 0 ... 100 Vol.-%
    HCl0 ... 10 ppm / 0 ... 1,900 ppm
    H2O0 ... 1 Vol.-% / 0 ... 40 Vol.-%
    NH30 ... 30 ppm / 0 ... 660 ppm
    NO0 ... 150 ppm / 0 ... 1,900 ppm
    NO20 ... 50 ppm / 0 ... 500 ppm
    N2O0 ... 50 ppm / 0 ... 1,000 ppm
    O20 ... 1 Vol.-% / 0 ... 21 Vol.-%
    SO20 ... 25 ppm / 0 ... 5,000 ppm
    Certified measuring ranges
    CO0 ... 200 mg/m³
    CO20 ... 25 Vol.-%
    HCl0 ... 200 mg/m³
    H2O0 ... 40 Vol.-%
    NO0 ... 1,000 mg/m³
    NO20 ... 500 mg/m³
    O20 ... 25 Vol.-%
    SO20 ... 750 mg/m³
    Response time (t90)
    ≤ 200 s
    Accuracy
    ≤ 2 %
    Of measuring range full scale
    Sensitivity drift
    ≤ 2 %: of the measuring range full scale value per maintenance interval
    Zero point drift
    < 1 %: of the measuring range full scale value per month
    Reference point drift
    ≤ ± 2 %: of the measuring range full scale value per month
    Detection limit
    < 2 %: of measuring range full scale
    Process temperature
    ≤ +1,300 °C
    Sample gas temperature
    ≤ +220 °C
    Process pressure
    900 hPa ... 1,100 hPa
    Process gas humidity
    Non-condensing
    Ambient temperature
    +5 °C ... +35 °C
    Storage temperature
    –20 °C ... +60 °C
    Ambient pressure
    900 hPa ... 1,100 hPa
    Ambient humidity
    ≤ 90 %
    Relative humidity; non-condensing
    ConformitiesHJ/T 76-2007
    Enclosure rating
    IP65
    Analog outputs4 outputs:
    0/4 ... 20 mA, 500 Ω
    Analog inputs4 inputs:
    0/4 ... 20 mA
    Digital outputs12 outputs:
    40 V, 1 A
    Digital inputs4 inputs:
    50 V AC, 4 A / 24 V DC, 4 A
    Additional inputsFor temperature, pressure, gas velocity, and dust concentration
    Indication
    LC display
    InputFunctional keys
    OperationMenu-driven operation via LC-display and membrane keyboard
    Menu languagesEnglish
    ModelIndoor analyzer cabinet
    Dimensions (W x H x D)
    800 mm x 2,200 mm x 800 mm
    Weight
    ≤ 300 kg
    Material in contact with mediaPTFE, Calciumfluorid
    Power supply
    Voltage220 V
    Frequency50 Hz
    Current consumptionDepending on type and length of sample gas line
    Power consumptionAnalyzer: ≤ 850 W
    Auxiliaries
    Sample gas connections
    Swagelok 8 mm
    Auxiliary gas connections
    DN 6/8
    Corrective functionsManual or automated adjustment with test gases
    Test functionsInternal zero and reference point check
    System components

    Analyzer

    Sampling probe

    Sample gas line

    Control unit

    Integrated components

    Sample gas pump

    Pressure sensor

    Flow sensor

    OptionsZirconium dioxide sensor (oxygen measurement)
All technical data can be found accompanying the individual product

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