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MCS100FT

Everything under control with advanced, proven technology

  • At a glance
    • Lowest approved HF measuring range: 0 ... 3 mg/m³
    • Automatic spectrum adjustment via AutoVAL for reliable measuring values
    • Operation via touchscreen
    • Sample gas transport by an ejector without moving parts
    • Approved according to EN 15267
    • Remote control and diagnosis via software SOPAS ET
    • Automatic adjustment of analyzer
    • Automatic backflushing and filter cleaning of sampling unit
    Your Benefits
    • Genuine HF threshold value monitoring
    • Only one analyzer for more than 12 measuring components
    • Easy integration into the customer network environment
    • Long maintenance interval of 6 months for many components
    • Type approved measurement of greenhouse gases such as N2O, CH4, and CO2
    • Low maintenance requirements save time
    MCS100FT
    Everything under control with advanced, proven technology

    The FTIR measuring principle allows the simultaneous determination of more than 12 measuring components – tailor-made for the particular requirements of the customer. The MCS100FT FTIR analyzer system with its heated measuring cell enables the monitoring of hydrogen fluoride limits as requested by legislation. The MCS100FT is equipped with an oxygen sensor as standard and can be supplemented with a total hydrocarbon analyzer. With its reliable measuring technology, its easy operation and low maintenance requirements, the MCS100FT provides a solution that offers unequalled opportunities.

  • Please note: The exact device specifications and performance data of the product may deviate from the information provided here, and depend on the application in which the product is being used and the relevant customer specifications.

    • MCS100FT system
      Measured valuesCH4, CO, CO2, Corg, HCl, HF, H2O, NH3, NO, NO2, N2O, O2, SO2, NOx, C3H8, C2H6
      Performance-tested measurandsCH4, CO, CO2, Corg, HCl, HF, H2O, NH3, NO, NO2, N2O, O2, SO2
      Measurement principlesFTIR spectroscopy, flame ionisation detection, Zirconium dioxide sensor
      Gas flow rate
      ≤ 300 l/h
      Measuring ranges
      CH40 ... 70 ppm / 0 ... 210 ppm
      CO0 ... 60 ppm / 0 ... 1,200 ppm
      CO20 ... 25 Vol.-%
      Corg0 ... 7.5 ppm / 0 ... 75 ppm
      HCl0 ... 10 ppm / 0 ... 100 ppm
      HF0 ... 3 ppm / 0 ... 10 ppm
      H2O0 ... 40 Vol.-%
      NH30 ... 13 ppm / 0 ... 65 ppm
      NO0 ... 150 ppm / 0 ... 1,500 ppm
      NO20 ... 25 ppm / 0 ... 250 ppm
      N2O0 ... 25 ppm / 0 ... 250 ppm
      O20 ... 21 Vol.-%
      SO20 ... 25 ppm / 0 ... 525 ppm
      NOx0 ... 100 ppm / 0 ... 1,000 ppm
      C3H80 ... 25 ppm
      C2H60 ... 40 ppm
      Other measuring ranges and components on request
      Certified measuring ranges
      CH40 ... 50 mg/m³ / 0 ... 150 mg/m³
      CO0 ... 75 mg/m³ / 0 ... 300 mg/m³ / 0 ... 1,500 mg/m³
      CO20 ... 25 Vol.-%
      Corg0 ... 15 mg/m³ / 0 ... 50 mg/m³ / 0 ... 150 mg/m³ / 0 ... 500 mg/m³
      HCl0 ... 15 mg/m³ / 0 ... 90 mg/m³ / 0 ... 150 mg/m³
      HF0 ... 3 mg/m³ / 0 ... 10 mg/m³
      H2O0 ... 40 Vol.-%
      NH30 ... 10 mg/m³ / 0 ... 50 mg/m³
      NO0 ... 200 mg/m³ / 0 ... 400 mg/m³ / 0 ... 2,000 mg/m³
      NO20 ... 100 mg/m³ / 0 ... 500 mg/m³
      N2O0 ... 50 mg/m³ / 0 ... 500 mg/m³
      O20 ... 21 Vol.-%
      SO20 ... 75 mg/m³ / 0 ... 300 mg/m³ / 0 ... 1,500 mg/m³
      Response time (t90)
      ≤ 200 s
      FID≤ 45 s
      Sensitivity drift
      < 3 %: of the measuring range full scale value per maintenance interval
      FID< 2 %: of measuring range full scale per week
      Zero point drift
      < 3 %: of the measuring range full scale value per maintenance interval
      FID< 2 %: of measuring range full scale per week
      Detection limit
      < 2 %: of measuring range full scale
      Process temperature
      ≤ +1,300 °C
      Sample gas temperature
      ≤ +220 °C
      Process pressure
      900 hPa ... 1,100 hPa
      Ambient temperature
      +5 °C ... +35 °C
      With cooling device+5 °C ... +50 °C
      Storage temperature
      –20 °C ... +60 °C
      Ambient pressure
      900 hPa ... 1,100 hPa
      Ambient humidity
      ≤ 80 %
      Non-condensing
      Conformities

      Approved for plants requiring approval

      2001/80/EC (13. BImSchV)

      2000/76/EC (17. BImSchV)

      27.BImSchV

      TA-Luft (Prevention of Air Pollution)

      EN 15267

      EN 14181

      MCERTS

      Electrical safetyCE
      Enclosure rating
      IP43
      OptionalIP54
      Analog outputs0/4 ... 22 mA, 500 Ω
      Number depends on system configuration, electrically isolated, max. 32 outputs
      Analog inputs0/4 ... 22 mA, 100 Ω
      Number depends on system configuration, electrically isolated, max. 32 inputs
      Digital outputs+ 48 V AC, 0.5 A, 35 W / 48 V DC, 0.5 A, 24 W
      Number depends on system configuration, electrically isolated, max. 64 outputs
      Digital inputs+ 3.9 V, 4.5 mA, 0.55 W
      Number depends on system configuration, max. 64 inputs
      Modbus
      Type of fieldbus integration

      TCP

      RTU RS-485

      PROFIBUS DP
      RemarkOption
      Ethernet
      FunctionConnection to SOPAS ET software or OPC server
      Indication
      LC display
      Status LEDs: "Power", "Maintenance" and "Failure"
      InputTouchscreen
      Operation

      Via LC-display or software SOPAS ET

      Several operating levels, password-protected

      Dimensions (W x H x D)
      With cooling device

      806 mm x 2,165 mm x 605 mm

      1,096 mm x 2,165 mm x 605 mm

      Weight
      ≤ 260 kg
      Power supply
      Power consumption

      Analyzer cabinet: ≤ < 1,000 W
      Without cooling device

      Sample gas line, heated: ≤ 95 W/m

      Gas sampling probe: ≤ 450 W

      Heated probe tube: ≤ 450 W

      Auxiliaries
      Zero gas (FTIR/FID)≤ 300 l/h ... ≤ 350 l/h
      Instrument air, 3±0.2 bar, particle size max. 1 µm, oil content max. 0.1 mg/m³, pressure dew point max. –30 °C
      Zero gas (O2)≤ 350 l/h
      O2 in N2: 1 ... 4 Vol.-%, accuracy ±2%, 3 ±0.2 bar
      Reference gas (FTIR)≤ 350 l/h
      Measuring component in N2, 70% of measuring range full scale, 3 ±0.2 bar
      Reference gas (O2)≤ 350 l/h
      Ambient air
      Reference gas (FID)≤ 450 l/h
      Propane in synthetic air: 75% of measuring range full scale value
      Instrument air≤ 2,000 l/h
      Instrument air: 5 ... 7 bar, particle size max. 1 µm, oil content max. 0.1 mg/m³, pressure dew point max. –30 °C
      Fuel gas≤ 4.8 l/h
      Hydrogen: 5.0 or higher, 3 ±0.2 bar
      Combustion air≤ 30 l/h
      Instrument air, 3±0.2 bar, particle size max. 1 µm, oil content max. 0.1 mg/m³, pressure dew point max. –30 °C
      Sample gas connections
      Sample gas inletDN 4/6
      Exhaust gas outletDN 8/10
      Auxiliary gas connections
      Test gasDN 4/6
      Fuel gasDN 4/6
      Instrument airDN 6/8
      Corrective functionsInternal adjustment unit (option)
      Test functionsInternal zero point check
      OptionsIntegrated total hydrocarbon analyzer

    Technical drawings

    MCS100FT system

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