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MCS200HW

Proven measurement technology for flue gas monitoring

Your Benefits

  • Reliable measurement results, even for water-soluble gas components
  • Only one analyzer necessary for simultaneous monitoring of up to 12 gas components
  • Measurement components can be put together flexibly and extended at any time
  • Convenient, task-oriented operation
  • Remote access without additional software
  • High availability due to certified internal third-party monitoring (QAL3) without test gases
  • Low service costs thanks to minimal maintenance requirements
  • Complete data transmission through only one interface possible

Overview

Proven measurement technology for flue gas monitoring

The MCS200HW is a multi-component analyzer system for continuous monitoring of up to 10 IR measurement components in flue gases of industrial combustion plants. The MCS200HW is hot/wet extractive: All parts which touch media, from the gas sampling probe to the cell, are heated above the dew point and therefore protected from corrosion.

An integrated oxygen sensor also measures oxygen. As an option, a TOC measurement can be supplemented via an integrated GMS811 FIDORi. Internal reference point monitoring allows for a quick check of the measured values with test gases. The web display and the task assistant integrated in the software makes operation very easy.

At a glance
  • Measurement of up to 10 IR components plus O2 and TOC
  • Hot/wet extractive measurement technology
  • Wear-free gas distribution through ejector pumps
  • Reference point monitoring with internal calibration cells
  • Certified digital Modbus® interface
  • Web server for platform-independent device control
  • Use of dry test gases for HCl and NH3

spareparts

Applications

Technical overview

 

Please note: The exact device specifications and performance data of the product may deviate from the information provided here, and depend on the application in which the product is being used and the relevant customer specifications.

  • MCS200HW system

    MCS200HW system

    Measured valuesCH4, CO, CO2, Corg, HCl, H2O, H2SO4, NH3, NO, NO2, N2O, O2, SO2, SO3
    Performance-tested measurandsCH4, CO, CO2, Corg, HCl, H2O, NH3, NO, NO2, N2O, O2, SO2
    Measurement principlesInterference filter correlation, Gas filter correlation
    Spectral range
    Length of measuring path
    8.48 m
    Sample quantity
    200 l/h ... 400 l/h
    Measuring ranges
    CH40 ... 70 ppm / 0 ... 700 ppm
    CO0 ... 60 ppm / 0 ... 8,000 ppm
    CO20 ... 25 Vol.-% / 0 ... 50 Vol.-%
    Corg0 ... 15 mg/m³ / 0 ... 10,000 mg/m³
    HCl0 ... 9 ppm / 0 ... 1,840 ppm
    H2O0 ... 40 Vol.-%
    H2SO40 ... 50 ppm / 0 ... 200 ppm
    NH30 ... 15 ppm / 0 ... 650 ppm
    NO0 ... 110 ppm / 0 ... 1,865 ppm
    NO20 ... 25 ppm / 0 ... 240 ppm
    N2O0 ... 50 ppm / 0 ... 1,015 ppm
    O20 ... 25 Vol.-%
    SO20 ... 26 ppm / 0 ... 875 ppm
    SO30 ... 50 ppm / 0 ... 200 ppm
    Certified measuring ranges
    CH40 ... 50 mg/m³ / 0 ... 500 mg/m³
    CO0 ... 75 mg/m³ / 0 ... 10,000 mg/m³
    CO20 ... 25 Vol.-%
    Corg0 ... 15 mg/m³ / 0 ... 50 mg/m³ / 0 ... 150 mg/m³ / 0 ... 500 mg/m³
    HCl0 ... 15 mg/m³ / 0 ... 3,000 mg/m³
    H2O0 ... 40 Vol.-%
    NH30 ... 10 mg/m³ / 0 ... 500 mg/m³
    NO0 ... 150 mg/m³ / 0 ... 2,500 mg/m³
    NO20 ... 50 mg/m³ / 0 ... 500 mg/m³
    N2O0 ... 100 mg/m³ / 0 ... 2,000 mg/m³
    O20 ... 25 Vol.-%
    SO20 ... 75 mg/m³ / 0 ... 2,500 mg/m³
    Response time (t90)
    ≤ 200 s
    Accuracy
    ≤ 2 %
    Relative to measuring range end value
    Sensitivity drift
    ≤ 3 %: within the maintenance interval, relative to measuring range full scale
    Zero point drift
    < 3 %: of the measuring range full scale value per maintenance interval
    Reference point drift
    < 3 %: of the measuring range full scale value per maintenance interval
    Detection limit
    ≤ 2 %: relative to measuring range end value
    TOC measurement0.05 mg/m³
    Reproducibility
    ≤ 3.3 %: relative to measuring range end value
    O2 measurement≤ 0.2 Vol.-%
    Uncertainty of measurement
    ≤ 2 %
    Of measuring range full scale
    Process temperature
    ≤ +1,300 °C
    Sample gas temperature
    Inlet analyzer system≤ +200 °C
    Process pressure
    850 hPa ... 1,100 hPa
    Process gas humidity
    ≤ 40 Vol.-%
    Ambient temperature
    +5 °C ... +40 °C
    Storage temperature
    –20 °C ... +70 °C
    Ambient pressure
    850 hPa ... 1,100 hPa
    Ambient humidity
    ≤ 90 %
    Relative humidity; non-condensing
    Conformities

    Approved for plants requiring approval

    2000/76/EC (17. BImSchV)

    2001/80/EC (13. BImSchV)

    27.BImSchV

    EN 15267

    EN 14181

    Electrical safetyCE
    Enclosure rating
    IP54
    Analog outputs0/4 ... 22 mA, 500 Ω
    Number depends on system configuration
    Analog inputs0/4 ... 22 mA, 100 Ω
    Number depends on system configuration; electrically isolated
    Digital outputs48 V AC, 0.5 A, 35 W / 48 V DC, 0.5 A, 24 W
    Number depends on system configuration; electrically isolated
    Digital inputs3.9 V, 4.5 mA, 0.55 W
    Number depends on system configuration
    Modbus
    Type of fieldbus integrationTCP
    RTU RS-485
    PROFIBUS DP
    RemarkOption
    Ethernet
    FunctionConnection to SOPAS ET software or OPC server
    Indication
    LC display
    Status LEDs: "Power", "Maintenance" and "Failure"
    InputTouchscreen
    OperationVia LC display or SOPAS ET software, multiple operating levels, password-protected
    Menu languagesGerman, English
    Dimensions (W x H x D)
    808 mm x 2,208 mm x 623 mm
    For details see dimensional drawings
    Weight
    Approx. 250 kg
    Material in contact with mediaStainless steel 1.4571, PTFE, aluminium, coated
    Power supply
    Voltage115 V / 230 V
    Frequency50 Hz / 60 Hz
    Power consumptionAnalyzer: ± 1,000 W
    Sample gas line, heated: ± 95 W/m
    Gas sampling unit: ± 450 W
    Heated probe tube: ± 450 W
    Auxiliaries
    Instrument air (zero gas quality)≤ 350 l/h
    6 ... 7 bar; particle size max. 1 µm; oil content max. 0.1 mg/m³; pressure condensation point max. –40 °C, purity class 2 (ISO 8573)
    Instrument air (propellant air for ejector)≤ 1,300 l/h
    5 ... 7 bar; particle size max. 5 µm; oil content max. 1 mg/m³; pressure condensation point max. -+3 °C, purity class 3 (ISO 8573)
    Reference gas≤ 350 l/h
    Max. 4 bar; the reference gas must comply with the requirements of the applicable standards and guidelines
    Sample gas connections
    Sample gas inletClamping ring fitting for 6 mm pipes
    Auxiliary gas connections
    Propellant air for ejectorDN 6/8
    Reference gasClamping ring fitting for 6 mm pipes
    Exhaust gas outletDN 8/10
    Corrective functionsDrift correction and optical monitoring function via adjustment cell
    Test functionsAutomatic check cycle for zero and span point
    System components

    Gas sampling unit

    Sample gas line

    Analyzer cabinet

    OptionsGMS811 FIDORi
All technical data can be found accompanying the individual product

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