Checking presence and fill level in the singulation system
To ensure that the vibration drives of a bowl feeder and the linear conveyors connected to it are not continually in operation, the presence of the material to be conveyed must be checked at various points in the singulation system. To ensure this occurs, all the material placed on the linear conveyor is detected using the rugged and easily adjustable WFL fork sensor. The WLL180 fiber-optic sensor is even able to monitor the presence of parts on the loading pallet when the space available is severely limited. The UP56 ultrasonic level sensor is used to check how full the bowl feeder is.
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Following product families can be used
The perfect sensor for the detection of very small parts and precise positioning- Very precise Class 1 laser
- Simple and precise setting of the switching threshold via IO-Link, teach-in button, or plus/minus buttons
- Fast response time: 100 μs
- PNP and NPN switching output
- Light/dark switching function
- Stable aluminum housing with IP 65 enclosure rating
- Smart sensor with integrated IO-Link interface
High-performance fiber-optic sensor with world’s fastest response time- Selectable response time up to 16 µs
- Sensing range up to 20 m (through-beam system); up to 1,400 mm (proximity system)
- Bus-compatible with anti-interference
- 2 x 4-digit digital display
- Adjustable hysteresis
- Rotatable display screen
- High-resolution signal processing
- Programmable time delays
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Following products can be used
Ultrasonic level sensorUP56- Process connection: G 1 A
- Output signal: 1 x PNP + 4 mA ... 20 mA / 0 V ... 10 V
- Housing material: Stainless steel 1.4571, PBT, TPU, FKM
- Measuring range in tank: 30 mm ... 250 mm
- Measuring range immersion tube: 30 mm ... 990 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: yes
Ultrasonic level sensorUP56- Process connection: G 1 A
- Output signal: 2 x NPN
- Housing material: Stainless steel 1.4571, PBT, TPU, FKM
- Measuring range in tank: 30 mm ... 250 mm
- Measuring range immersion tube: 30 mm ... 990 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: yes
Ultrasonic level sensorUP56- Process connection: G 1 A
- Output signal: 2 x PNP
- Housing material: Stainless steel 1.4571, PBT, TPU, FKM
- Measuring range in tank: 30 mm ... 250 mm
- Measuring range immersion tube: 30 mm ... 990 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: yes
Ultrasonic level sensorUP56- Process connection: G 1 A
- Output signal: 1 x PNP + 4 mA ... 20 mA / 0 V ... 10 V
- Housing material: Stainless steel 1.4571, FKM
- Measuring range in tank: 30 mm ... 250 mm
- Measuring range immersion tube: 30 mm ... 990 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: no
Ultrasonic level sensorUP56- Process connection: 1 NPT
- Output signal: 1 x PNP + 4 mA ... 20 mA / 0 V ... 10 V
- Housing material: Stainless steel 1.4571, PBT, TPU, FKM
- Measuring range in tank: 30 mm ... 250 mm
- Measuring range immersion tube: 30 mm ... 990 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: yes
Ultrasonic level sensorUP56- Process connection: G 1 A
- Output signal: 1 x PNP + 4 mA ... 20 mA / 0 V ... 10 V
- Housing material: Stainless steel 1.4571, PBT, TPU, FKM
- Measuring range in tank: 85 mm ... 350 mm
- Measuring range immersion tube: 85 mm ... 1,500 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: yes
Ultrasonic level sensorUP56- Process connection: G 1 A
- Output signal: 1 x push-pull: IO-Link 1.1 (process data, diagnostics, parameterization, data repository)
- Housing material: Stainless steel 1.4571, PBT, TPU, FKM
- Measuring range in tank: 30 mm ... 250 mm
- Measuring range immersion tube: 30 mm ... 990 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: yes
Ultrasonic level sensorUP56- Process connection: G 1 A
- Output signal: 2 x PNP
- Housing material: Stainless steel 1.4571, PBT, TPU, FKM
- Measuring range in tank: 85 mm ... 350 mm
- Measuring range immersion tube: 85 mm ... 1,500 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: yes
Ultrasonic level sensorUP56- Process connection: G 1 A
- Output signal: 1 x PNP + 4 mA ... 20 mA / 0 V ... 10 V
- Housing material: Stainless steel 1.4571, FKM
- Measuring range in tank: 85 mm ... 350 mm
- Measuring range immersion tube: 85 mm ... 1,500 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: no
Ultrasonic level sensorUP56- Process connection: 1 NPT
- Output signal: 1 x PNP + 4 mA ... 20 mA / 0 V ... 10 V
- Housing material: Stainless steel 1.4571, PBT, TPU, FKM
- Measuring range in tank: 85 mm ... 350 mm
- Measuring range immersion tube: 85 mm ... 1,500 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: yes
Ultrasonic level sensorUP56- Process connection: G 1 A
- Output signal: 2 x NPN
- Housing material: Stainless steel 1.4571, PBT, TPU, FKM
- Measuring range in tank: 85 mm ... 350 mm
- Measuring range immersion tube: 85 mm ... 1,500 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: yes
Ultrasonic level sensorUP56- Process connection: G 1 A
- Output signal: 1 x PNP + 4 mA ... 20 mA / 0 V ... 10 V
- Housing material: Stainless steel 1.4571, PBT, TPU, FKM
- Measuring range in tank: 200 mm ... 1,300 mm
- Measuring range immersion tube: 200 mm ... 5,000 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: yes
Ultrasonic level sensorUP56- Process connection: G 1 A
- Output signal: 2 x PNP
- Housing material: Stainless steel 1.4571, PBT, TPU, FKM
- Measuring range in tank: 200 mm ... 1,300 mm
- Measuring range immersion tube: 200 mm ... 5,000 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: yes
Ultrasonic level sensorUP56- Process connection: G 1 A
- Output signal: 2 x NPN
- Housing material: Stainless steel 1.4571, PBT, TPU, FKM
- Measuring range in tank: 200 mm ... 1,300 mm
- Measuring range immersion tube: 200 mm ... 5,000 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: yes
Ultrasonic level sensorUP56- Process connection: 1 NPT
- Output signal: 1 x PNP + 4 mA ... 20 mA / 0 V ... 10 V
- Housing material: Stainless steel 1.4571, PBT, TPU, FKM
- Measuring range in tank: 200 mm ... 1,300 mm
- Measuring range immersion tube: 200 mm ... 5,000 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: yes
Ultrasonic level sensorUP56- Process connection: G 1 A
- Output signal: 1 x PNP + 4 mA ... 20 mA / 0 V ... 10 V
- Housing material: Stainless steel 1.4571, FKM
- Measuring range in tank: 200 mm ... 1,300 mm
- Measuring range immersion tube: 200 mm ... 5,000 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: no
Ultrasonic level sensorUP56- Process connection: G 2 A PN 6
- Output signal: 1 x PNP + 4 mA ... 20 mA / 0 V ... 10 V
- Housing material: Stainless steel 1.4571, PBT, TPU, FKM
- Measuring range in tank: 350 mm ... 3,400 mm
- Measuring range immersion tube: 350 mm ... 8,000 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: yes
Ultrasonic level sensorUP56- Process connection: G 2 A PN 6
- Output signal: 2 x PNP
- Housing material: Stainless steel 1.4571, PBT, TPU, FKM
- Measuring range in tank: 350 mm ... 3,400 mm
- Measuring range immersion tube: 350 mm ... 8,000 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: yes
Ultrasonic level sensorUP56- Process connection: G 2 A PN 6
- Output signal: 2 x NPN
- Housing material: Stainless steel 1.4571, PBT, TPU, FKM
- Measuring range in tank: 350 mm ... 3,400 mm
- Measuring range immersion tube: 350 mm ... 8,000 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: yes
Ultrasonic level sensorUP56- Process connection: G 2 A PN 6
- Output signal: 1 x PNP + 4 mA ... 20 mA / 0 V ... 10 V
- Housing material: PVDF, PBT, TPU, FKM
- Measuring range in tank: 350 mm ... 3,400 mm
- Measuring range immersion tube: 350 mm ... 8,000 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: yes
Ultrasonic level sensorUP56- Process connection: G 2 A PN 6
- Output signal: 2 x PNP
- Housing material: PVDF, PBT, TPU, FKM
- Measuring range in tank: 350 mm ... 3,400 mm
- Measuring range immersion tube: 350 mm ... 8,000 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: yes
Ultrasonic level sensorUP56- Process connection: G 2 A PN 6
- Output signal: 1 x PNP + 4 mA ... 20 mA / 0 V ... 10 V
- Housing material: Stainless steel 1.4571, FKM
- Measuring range in tank: 350 mm ... 3,400 mm
- Measuring range immersion tube: 350 mm ... 8,000 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: no
Ultrasonic level sensorUP56- Process connection: G 2 A PN 6
- Output signal: 2 x NPN
- Housing material: PVDF, PBT, TPU, FKM
- Measuring range in tank: 350 mm ... 3,400 mm
- Measuring range immersion tube: 350 mm ... 8,000 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: yes
Ultrasonic level sensorUP56- Process connection: 2'' NPT
- Output signal: 1 x PNP + 4 mA ... 20 mA / 0 V ... 10 V
- Housing material: PVDF, PBT, TPU, FKM
- Measuring range in tank: 350 mm ... 3,400 mm
- Measuring range immersion tube: 350 mm ... 8,000 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: yes
Ultrasonic level sensorUP56- Process connection: 2'' NPT
- Output signal: 2 x PNP
- Housing material: Stainless steel 1.4571, FKM
- Measuring range in tank: 350 mm ... 3,400 mm
- Measuring range immersion tube: 350 mm ... 8,000 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: no
Ultrasonic level sensorUP56- Process connection: G 2 A PN 6
- Output signal: 1 x push-pull: IO-Link 1.1 (process data, diagnostics, parameterization, data repository)
- Housing material: Stainless steel 1.4571, PBT, TPU, FKM
- Measuring range in tank: 350 mm ... 3,400 mm
- Measuring range immersion tube: 350 mm ... 8,000 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: yes
Ultrasonic level sensorUP56- Process connection: G 2 A PN 6
- Output signal: 1 x push-pull: IO-Link 1.1 (process data, diagnostics, parameterization, data repository)
- Housing material: PVDF, PBT, TPU, FKM
- Measuring range in tank: 350 mm ... 3,400 mm
- Measuring range immersion tube: 350 mm ... 8,000 mm
- Connection type: Round connector M12 x 1, 5-pin
- Process temperature: –25 °C ... +70 °C
- Process pressure: 0 bar ... 6 bar, gauge pressure
- Display: yes